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https://github.com/DCC-EX/CommandStation-EX.git
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Expotential overcurrent handling #1
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9d9c6edc2f
commit
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8
Config.h
8
Config.h
@ -3,20 +3,24 @@
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// This hardware configuration would normally be setup using a bunch of #ifdefs.
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const byte UNUSED_PIN = 255;
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const byte MAIN_POWER_PIN = 4;
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const byte MAIN_SIGNAL_PIN = 7;
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const byte MAIN_SIGNAL_PIN_ALT = 0; // for hardware that flipflops signal pins
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const byte MAIN_SIGNAL_PIN_ALT = UNUSED_PIN; // for hardware that flipflops signal pins
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const byte MAIN_SENSE_PIN = A0;
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const byte MAIN_BRAKE_PIN = 9;
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const byte MAIN_FAULT_PIN = 12;
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const int MAIN_MAX_MILLIAMPS=2000;
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const float MAIN_SENSE_FACTOR=18; // analgRead(MAIN_SENSE_PIN) * MAIN_SENSE_FACTOR = milliamps
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const byte PROG_POWER_PIN = 2;
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const byte PROG_SIGNAL_PIN = 8;
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const byte PROG_SIGNAL_PIN_ALT = 0; // for hardware that flipflops signal pins
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const byte PROG_SIGNAL_PIN_ALT = UNUSED_PIN; // for hardware that flipflops signal pins
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const byte PROG_SENSE_PIN = A1;
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const byte PROG_BRAKE_PIN = 10;
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const byte PROG_FAULT_PIN = UNUSED_PIN;
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const int PROG_MAX_MILLIAMPS=250;
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const float PROG_SENSE_FACTOR=18; // analgRead(PROG_SENSE_PIN) * PROG_SENSE_FACTOR = milliamps
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@ -114,9 +114,9 @@ void DCCEXParser::parse(Print & stream, const byte *com, bool banAsync) {
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asyncBanned=banAsync;
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(void) EEPROM; // tell compiler not to warn thi is unused
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int p[MAX_PARAMS];
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byte params=splitValues(p, com);
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if (com[0]=='<') com++;
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while (com[0]=='<' || com[0]==' ') com++; // strip off any number of < or spaces
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byte params=splitValues(p, com);
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byte opcode=com[0];
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if (filterCallback) filterCallback(stream,opcode,params,p);
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@ -72,8 +72,9 @@ POWERMODE DCCWaveform::getPowerMode() {
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void DCCWaveform::setPowerMode(POWERMODE mode) {
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powerMode = mode;
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Hardware::setPower(isMainTrack, mode == POWERMODE::ON);
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Hardware::setBrake(isMainTrack, mode == POWERMODE::OFF);
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bool ison = (mode == POWERMODE::ON);
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Hardware::setPower(isMainTrack, ison);
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Hardware::setBrake(isMainTrack, !ison);
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if (mode == POWERMODE::ON) delay(200);
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}
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@ -89,11 +90,20 @@ void DCCWaveform::checkPowerOverload() {
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case POWERMODE::ON:
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// Check current
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lastCurrent = Hardware::getCurrentMilliamps(isMainTrack);
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if (lastCurrent < POWER_SAMPLE_MAX) sampleDelay = POWER_SAMPLE_ON_WAIT;
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else {
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if (lastCurrent < POWER_SAMPLE_MAX) {
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sampleDelay = POWER_SAMPLE_ON_WAIT;
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if(power_good_counter<100) {
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power_good_counter++;
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} else {
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if (power_sample_overload_wait>POWER_SAMPLE_OVERLOAD_WAIT)
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power_sample_overload_wait=POWER_SAMPLE_OVERLOAD_WAIT;
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}
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} else {
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setPowerMode(POWERMODE::OVERLOAD);
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DIAG(F("\n*** %S TRACK POWER OVERLOAD current=%d max=%d ***\n"), isMainTrack ? F("MAIN") : F("PROG"), lastCurrent, POWER_SAMPLE_MAX);
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sampleDelay = POWER_SAMPLE_OVERLOAD_WAIT;
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DIAG(F("\n*** %S TRACK POWER OVERLOAD current=%d max=%d offtime=%l ***\n"), isMainTrack ? F("MAIN") : F("PROG"), lastCurrent, POWER_SAMPLE_MAX, power_sample_overload_wait);
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power_good_counter=0;
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sampleDelay = power_sample_overload_wait;
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power_sample_overload_wait *= 4;
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}
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break;
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case POWERMODE::OVERLOAD:
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@ -5,7 +5,7 @@
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const int POWER_SAMPLE_MAX = 1000; // XXX only until correct short detection on prog rail is implemented
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const int POWER_SAMPLE_ON_WAIT = 100;
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const int POWER_SAMPLE_OFF_WAIT = 1000;
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const int POWER_SAMPLE_OVERLOAD_WAIT = 4000;
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const int POWER_SAMPLE_OVERLOAD_WAIT = 20;
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// ACK current analogRead values (vary depending on motor shield and cpu voltage)
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@ -78,6 +78,8 @@ class DCCWaveform {
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POWERMODE powerMode;
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unsigned long lastSampleTaken;
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unsigned int sampleDelay;
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unsigned long power_sample_overload_wait = POWER_SAMPLE_OVERLOAD_WAIT;
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unsigned int power_good_counter = 0;
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// ACK management (Prog track only)
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bool ackPending;
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14
Hardware.cpp
14
Hardware.cpp
@ -17,14 +17,16 @@ void Hardware::init() {
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pinMode(MAIN_POWER_PIN, OUTPUT);
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pinMode(MAIN_BRAKE_PIN, OUTPUT);
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pinMode(MAIN_SIGNAL_PIN, OUTPUT);
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if (MAIN_SIGNAL_PIN_ALT) pinMode(MAIN_SIGNAL_PIN_ALT, OUTPUT);
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if (MAIN_SIGNAL_PIN_ALT != UNUSED_PIN) pinMode(MAIN_SIGNAL_PIN_ALT, OUTPUT);
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pinMode(MAIN_SENSE_PIN, INPUT);
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if (MAIN_FAULT_PIN != UNUSED_PIN) pinMode(MAIN_FAULT_PIN, INPUT);
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pinMode(PROG_POWER_PIN, OUTPUT);
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pinMode(PROG_BRAKE_PIN, OUTPUT);
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pinMode(PROG_SIGNAL_PIN, OUTPUT);
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if (PROG_SIGNAL_PIN_ALT) pinMode(PROG_SIGNAL_PIN_ALT, OUTPUT);
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if (PROG_SIGNAL_PIN_ALT != UNUSED_PIN) pinMode(PROG_SIGNAL_PIN_ALT, OUTPUT);
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pinMode(PROG_SENSE_PIN, INPUT);
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if (PROG_FAULT_PIN != UNUSED_PIN) pinMode(PROG_FAULT_PIN, INPUT);
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}
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void Hardware::setPower(bool isMainTrack, bool on) {
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@ -38,13 +40,19 @@ void Hardware::setSignal(bool isMainTrack, bool high) {
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byte pin = isMainTrack ? MAIN_SIGNAL_PIN : PROG_SIGNAL_PIN;
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byte pin2 = isMainTrack ? MAIN_SIGNAL_PIN_ALT : PROG_SIGNAL_PIN_ALT;
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WritePin(pin, high ? HIGH : LOW);
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if (pin2) WritePin(pin2, high ? LOW : HIGH);
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if (pin2 != UNUSED_PIN) WritePin(pin2, high ? LOW : HIGH);
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}
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int Hardware::getCurrentMilliamps(bool isMainTrack) {
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byte pin = isMainTrack ? MAIN_SENSE_PIN : PROG_SENSE_PIN;
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float factor = isMainTrack ? MAIN_SENSE_FACTOR : PROG_SENSE_FACTOR;
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// tooo much crap for a interrupt routine. Will see how that goes.
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byte faultpin = isMainTrack ? MAIN_FAULT_PIN : PROG_FAULT_PIN;
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byte signalpin = isMainTrack ? MAIN_SIGNAL_PIN : PROG_SIGNAL_PIN;
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if (faultpin != UNUSED_PIN && digitalRead(faultpin) == LOW && digitalRead(signalpin) == HIGH)
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return 6666;
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// IMPORTANT: This function can be called in Interrupt() time within the 56uS timer
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// The default analogRead takes ~100uS which is catastrphic
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// so analogReadFast is used here. (-2uS)
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@ -31,6 +31,7 @@ void StringFormatter::send2(Print & stream,const __FlashStringHelper* format, va
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case 's': stream.print(va_arg(args, char*)); break;
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case 'S': stream.print((const __FlashStringHelper*)va_arg(args, char*)); break;
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case 'd': stream.print(va_arg(args, int), DEC); break;
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case 'l': stream.print(va_arg(args, long), DEC); break;
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case 'b': stream.print(va_arg(args, int), BIN); break;
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case 'o': stream.print(va_arg(args, int), OCT); break;
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case 'x': stream.print(va_arg(args, int), HEX); break;
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